Campbell Grinder offers full turnkey services that include the following:
Experimentation with various abrasives,
wheel dressers and parameters, bond media, feed rates, wheel speeds, coolants, coolant pressures, nozzle design plus fixture
design and software development. This eliminates this time consuming chore and delivers a production ready process at
the machine delivery. The customer's engineers need not become involved until training is completed and production begins.
Time savings, labor savings, and customer test expense savings are bottom line advantages. Partnering with recognized leaders
in their industries, Campbell provides a complete turnkey package including Vitrified or Plated CBN as well as Aluminum Oxide wheels,
a grinding coolant optimized for the process, and fixtures designed to hold the parts consistently. In addition to tooling,
Campbell's experienced applications personnel provide all of the programming and debug needed with plenty of onsite support and
training. You can see some of our recent successes listed below.
Curvic Coupler
Surface finishes of 10 RA and better. A table capable of running at 300 RPM with an indexing accuracy of
< 3 ARC Seconds. 40,000 RPM High Speed I.D. Spindle. 7,200 RPM Low Speed O.D. Spindle. Part Probing. All
available on one machine. Do we have your attention now? These are just some of the amazing statistics of
Campbell Grinders latest success with our model 750 machine grinding Curvic Couplers. Precision, accuracy,
versatility, increased productivity and best of all you can get this at a much lower cost than you might imagine.
Find out what your competitors are finding out, Campbell Grinder Company has the answers for your most difficult questions.
One of our customers came to us with a big problem, so Campbell Grinder created a big answer.
Until now grinding landing gear has been done in a horizontal orientation fighting the effects
of gravity on the part and machine. This has proven to be slow, inaccurate, and the machines
are very cumbersome taking up a large amount of valuable floor space. Campbell Grinders answer to this
outdated landing gear process? We have successfully ground some of the largest landing
gear on the planet through the use of dual grinding heads, one for I.D. and one for O.D.; an automatic
live center and steady rest; and the most important feature, grinding the landing gear in a vertical
orientation to utilize the effects of gravity in our favor instead of fighting them. By placing the
landing gear in a vertical orientation and spinning the part we have attained speed and accuracy never
before imagined for a part of this magnitude.
EDM, Spark Erosion, and Turning Tool machine owners rejoice. Process your
honeycombs up to 10X’s faster than your current machine is capable of with
a much more environmentally friendly byproducts to dispose of. Decreased
part process times, burr free honeycomb grinding, grind I.D. and O.D. in the
same setup, if you do the math this all adds up to increased profitability and
versatility. Find out for yourself who puts the BUZZ in honeycomb.
How would you reduce setup time, decrease process times and maximize
your return on investment? Your first step should be to call Campbell Grinder.
We recently took a customer’s multiple setup process, and with the help of our
applications engineering department, developed a newly engineered single
setup process. Using a Campbell Grinder Model 750 machine, a custom
designed fixture and some Campbell know how, we were able to grind
separate processes in one simple setup. In this process we grind two I.D.
surfaces, and two shoulders, one of which requires a backgrind on a blind
shoulder. We do this while maintaining the concentricity of the two bores
and the parallelism of the two shoulders. The results are a reduced per part
process and setup time with near perfect part concentricity. Let Campbell
Grinder show you the innovation, versatility and performance to get your gears
turning.
Where are you going to finish in the bearing race? If you are concerned with
wall thickness variations, radial runout and surface finishes, we can help.
In an industry where precision is essential, your machinery and application
processes will make or break you. Campbell Grinder has developed machines
specifically for the bearing industry that are capable of holding extremely high
tolerances on bearings that can get as large as three or more meters in diameter.
Some of these machines would include pinch grinders that are capable of grinding I.D.
and O.D. surfaces at the same time. Combine this with the ability to hard turn to near
net; then grind to an almost mirror finish in a single setup on the same machine and you
will find yourself at the head of the pack. Call Campbell Grinder to find out how we can
help you achieve the next level of performance, don’t just finish, win.
What motivates you? If you machine stator cases, chances are you’re familiar with how long the
process can take. Campbell Grinder recently helped one of our customers improve their process, so
much so that a part that once took a full eight-hour shift to complete is now being done in two hours.
This is accomplished through the use of a non-contact laser measurement system as opposed to a conventional
roller ball touch probe, which can be inaccurate. Also involved was the implementation of VIT CBN Superabrasives
which eliminated the need to dress the grinding wheel during the grind cycle, these two items helped production
increase fourfold with higher part accuracies. So what is it going to take to motivate you? Stand up and state your case.
